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Thursday, May 9, 2013

Front End Rebuild

Rebuilding the vw bus front end doen not seem like to difficult a proposition. Parts seem plentiful and relatively cheap. My question is can it be improved and how easily. I plan to find out. Stay tuned.

Im looking for a front beam kit. Something to replace all those worn out bushings, bearings, tie rods, etc. But first a power wash is badly needed.



I would like to upgrade the front end to a more modern system. Items below are available but I have not yet done the research to know how well they work.

Camper suspension handling kit is something I want. It's supposed to improve handling. Also considering power steering rack. Not sure if there is a unit that exists OOTB.

I have made some progress on the suspension rebuild. I disassembled most of the front beam, including torsion arms, sway bar, shocks, steering arm and tie rods.

There are several parts I will leave in place including the needle bearings and the bushings. These should be replaced if the bearings or the internal beam tube is not well greased. In other words if you see lots of fairly clean grease the bearings are in good condition. Of course clean and replace grease.
Another thing is to check for play. If play exists it may well be easier to replace the beam.

How to determine the bearings and bushings are in good condition? How to determine if there is to much play? I will cover this in my next Front End post.

The torsion arm ball joints will be replaced and need to be pressed out with a special tool. Also the tie rod ends will be replaced as well as the steering pin that holds the steering nuckle to the beam. Also wheel bearing will be replaced.

I am having difficulty finding replacements for the torsion arm seals.

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