Search This Blog

Labels

restore (15) welding (4) dollies (1) electrical (1)

Thursday, May 9, 2013

Engine Rebuild Part 1 - Parts Assembly and Purchase

I purchased my valve train from Jake Raby.
https://store.rabyenginedevelopment.com

From the reviews on thesamba.com and the general word around the community things should be real good. It's up to me to put it into action. 

Items Ordered:Price:
  •  1 of : 155 Piece Engine Hardware Kit #80
  • $49.00
  •  1 of : 2.0 Bus Gasket Set #28
  • $69.95
  •  1 of : 9590 Cam & Valvetrain Kit 9112
  • $557.69
  •  1 of : Camper Special Oval Port Cylinder Heads 7600
  • $1,695.00
  •  1 of : Camshaft Oil Plug #125
  • $3.69
  •  1 of : Front Pulley Seal #4
  • $9.95
  •  1 of : Input Shaft Bearing #10624
  • $9.95
  •  1 of : OEM Oil Filter #5112
  • $7.95
  •  1 of : Oil pressure relief piston 5084
  • $9.95
  •  1 of : Oil pressure relief screw 5088
  • $12.95
  •  1 of : Oil sump screen plate nut 5087
  • $8.95
  •  1 of : Oil Sump Screen-5096
  • $24.95
  •  1 of : Rear Seal #8
  • $14.95
  •  1 of : Type 4 Oil Pressure Sending Unit 5010
  • $10.95

    What I got (revised)
    Stock 2.0L case
    Stock Crank (Planning to send this to machine shop if necessary) w/bearing, gears and connecting rods.
    Stock crank gears 
    Main bearings (may purchase these new)
    Stock AA pistions (still in the box) for a Stock 2.0L. 
    Weber 40IDF jetted for Denver and higher altitude, set up for good milage  (venturi, emulsion, jets) 
    Custom dizzy from Aircooled.net for 40IDF & 2.0L setup.
    Original oil pump (thinking of conversion to type 1 oil pump)

    What I need (revised)
    Cam bearings
    Main Bearings
    Rod Bearings
    Permatex Gasket Sealent
    Permatex Thread Sealent
    Lint free towels
    Carb cleaner
    Assembly Lube
    Camshaft Bearing Lube

    Machine work
    I took my case and crank to Painters Grinding here in Denver CO. The are performing the following.
    Fixing the oil pick up threads where the bolt threads into the case
    Polishing the crank






    So my sweet find was not so sweet as I thought. The case ended up being cracked in two spots. According to a guy a my local VW shop 1700cc motor and internals are not so sought after. Still I have lots of extras that will fit my 2.0, including tin, fan, alternator and the 1.7 rockers which I need for  my rebuild. So not a loss by any means.

    Sweet Find
    Picked up a motor for $100 hoping to get lots of good parts. It's CB 1700 72-73.









    What I got
    Stock 2.0L case
    Stock Crank (Planning to send this to machine shop if necessary) w/bearing, gears and connecting rods.
    Stock crank gears 
    Main bearings
    Stock AA pistions (still in the box) for a Stock 2.0L. 
    Weber 40IDF jetted for Denver and higher altitude, set up for good milage  (venturi, emulsion, jets) 
    Custom dizzy from Aircooled.net for 40IDF & 2.0L setup.
    Original oil pump (thinking of upgrading?)

    What I want
    Raby Engines Valve-train basic 9550 cam kit
    9550 camshaft for the VW bus 
    Set of 8 parkerized solid lifters
    Set of 8 chromoly pushrods 
    Modified cam gear
    Set of rocker shaft spacers
    Set of (8) 911 style valve adjusters and nuts
    Set of 8 heavy duty rocker studs. 
    The cost of this kit is $532.69

    Using this cam kit will require  
    1.7L style rocker arms that are easily modified to accept the 911 style adjusters $185 per set, unmodified.

    The Camper Special cylinder heads is $1695.

    With this set up you can expect more power and cooler running cylinder head temps.

    What I need
    Cam bearings
    permatex
    engine stud inserts
    seals & gaskets

    No comments:

    Post a Comment